Collectible panel doors "From Petrovich" is distinguished by the simplicity of manufacturing. Still would! Here everything is created by our own hands, from planed racks to the installation of a gilded handle acquired on the occasion of the sale of the confiscate carpentry. What is most attractive, Petrovich always kindly shares his know-how.
Content
Shield doors, which are
Modern panel doors are a construction with a similar appearance of the door leaf, but with a different opening mechanism. Ready-made appearance of the product has a blade of a smooth shield.
The standard model of the panel door consists of the following elements:
• cross bars for top and bottom frames
• side rails
• Canvases.
For filling the panel door according to GOST 6629-88, the following options are possible for manufacturing:
• continuous filling, consisting of strips or wide bars
• Filling shallow from the strips of particleboard or bars.
Original decorated interior doors panelboard decorate a private house and a city apartment. In addition, the affordable price range allows the shield door to buy or fabricate with your own hand from the necessary materials.
Construction of the panel door
When manufacturing panel-type doors of factory production, the following materials are used:
• slats and wooden bars to create a solid filling
• cardboard, cellular, paper, solid
• strips of fiberboard.
When assembling and manufacturing a panel door between racks and bars when strapping vertically and horizontally, it is necessary to install slats with a thickness of 20-25 mm, which ensure the rigidity of the structure. This will remove the internal stress in the wood.
Panel doors, requirements for materials in the manufacture of doors
For the manufacture and assembly of the panel door itself, you must adhere to certain rules.
The door leaf and the details of the frame, including the lining, must have a strict geometric shape, which ensures the necessary dimensional accuracy.
The recommended allowance of the liner assembly may not exceed 5 mm for each side. The door frame must be assembled taking into account not exceeding 8 mm of the nominal web dimensions. Obligatory compliance with the perpendicularity of the sides of the frame will ensure the correct assembly and installation. Facing details and elements must correspond to the dimensions of the web, ensuring manufacturability of the assembly.
The assembly of door leaves is done using a hot or cold hardening glue.
Technology of door production
The technological cycle of manufacturing doors in an industrial way consists of such operations:
Application of adhesive solution on the lining.
Frame assembly of the canvas and its attachment to the cladding.
Laying of aggregate and cladding.
Pressing of canvases.
Processing of canvasses around the perimeter.
Installation of locks and hinges.
Naturally, for all this process, especially the pressing of canvases, special expensive equipment is needed.
devices for door assembly
The frame of the door leaf is preferable to be assembled in the wadding with the conductor, using metal staples and clips. To the cladding the frame is fastened using staples and nails.
Vaima is a device with mounting stops, designed to assemble the door. On the base side of the device plane, a conductor is installed to place, drill and install screws. The assembly frame is fixed in two positions using the clamping screws and setting stops.
padding
The aggregate and the cross-section wooden blocks are laid between the carcass bars with a slight interference.
For all types of aggregate, it is necessary to provide for the placement of bars and laths for fastening locks, handles and hinges. Warn that a cheap cardboard cellular aggregate will not provide the desired sound insulation.
Traditionally, the frame of the frame is made of aspen or pine wood, and for external decoration - MDF sheets. For finishing, you can apply laminate, veneer and PVC.
Of course, the availability of a device for assembling doors simplifies the process. But how is it possible to assemble a shield door without a device?
Manual door assembly from shields
assembly of the carcass and placement of crossbars
Exaggerated shield door, collected by hand, can be represented in the form of a sandwich: two shields with a filler inside. Therefore, initially determine the material of the door leaf shields. Initially we work with the first shield.
We place on a workbench or other equal surface a blank of a cloth of a door from DVP. On the canvas we place the pre-cut lengths of boards. It is necessary to prepare boards and bars to form a rectangular frame. Determine the upper and lower parts of the door, as well as the size of the possible glazing. On the workpiece we make markings for the handle and lock.
Now we place three cross-members: top, bottom and middleman. At this stage, it is necessary to observe the strict perpendicularity of joining the frame elements. We control strict observance of right angles. On the crossbars and boards at the intersections, we make a marking for the cutting of the connecting grooves and spikes. Mark the boards for the subsequent assembly process.
fitting door elements
Further on the transverse boards we plan the connection points for the subsequent drilling of holes for the fasteners. Then remove the boards and produce cuts for grooving connections. In practice, this is a single- or double-spoke connection. Fit the joints using a chisel to the quality of the joint without protrusions.
gluing of all elements and fixing with screws
We glue the shields and the stud joint plane in places of contact with the use of furniture or carpentry glue. To apply glue we use a flute brush.
After the application of the adhesive solution, we put all the details of the door in place and insert the self-tapping screws 20-25 mm long in the drilled holes. The length of the screws is chosen depending on the thickness of the shield. We check the perpendicularity of the corners and tighten the screws. Self-tapping screws should not be tightened tightly.
In the obtained frame of the door we place a filler.
We begin to work with the second shield. The upper part of the frame frame is smeared with glue mortar. From above we lay the prepared second shield and carefully join the faces. Then the resulting sandwich is pressed by a load or clamped into a clamp or press screw if there is a wipe.
The panels of the obtained panel door can be veneered with a thickness of up to 1.5 mm or MDF panels.
The secrets of making a shield door from Petrovich are shown here.
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